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Productivity simulation with promodel for an automotive assembly workstation involving a lift assist device

Published: 03 December 2006 Publication History

Abstract

With advances in computer technology and digital human modeling methodology, it is possible to predict risks of potential injuries during manufacturing design prior to production, and make proactive ergonomic design for manufacturing assembly workstations involving human-machine interfaces. However, the productivity of manufacturing systems may be decreased, and this negative impact is difficult to evaluate in experimental and manufacturing environments. This research focuses on productivity issue for an automotive assembly workstation involving a lift assist device. To evaluate the productivity of the assembly workstation interfered by proactive ergonomic design, a prescriptive model of the automotive assembly system is developed and simulated with ProModel. This model and its simulation can not only evaluate the productivity, but also determine the maximum conveyor speed. Furthermore, this methodology using ProModel simulation to evaluate productivity and utilization described in this paper can be extended to evaluating other human-machine systems with dynamic, stochastic, and discrete-event characteristics.

References

[1]
Chaffin, D. B. 1997. Biomechanical aspects of workplace design. Handbook of Human Factors and Ergonomics, 772--789. Wiley.
[2]
Duffy, V. G. 2004. Using the virtual build methodology for computer-aided ergonomics and safety, In Proceedings of 2004 Human Aspects of Advanced Manufacturing: Agility and Hybrid Automation, 460--469.
[3]
Duffy, V. G., M. Z. Jin, B. Eksioglu, Q. L. Yu, J. H. Kang, and J. Y. Du. 2005. Virtual design optimization tool for improved human-machine interaction, In Proceedings of 2005 Human and Computer Interface International Conference.
[4]
Harrell, C. R. and R. N. Price. 2003. Simulation modeling using ProModel technology. In Proceedings of the 2003 Winter Simulation Conference.
[5]
Harrell, C. R., Biman K. Ghosh, and Royce O. Bowden 2004. Simulation Using ProModel, 2nd ed. McGraw-Hill.

Cited By

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  • (2020)A heijunka study for automotive assembly using discrete-event simulationProceedings of the Winter Simulation Conference10.5555/3466184.3466368(1641-1651)Online publication date: 14-Dec-2020
  1. Productivity simulation with promodel for an automotive assembly workstation involving a lift assist device

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    Published In

    cover image ACM Conferences
    WSC '06: Proceedings of the 38th conference on Winter simulation
    December 2006
    2429 pages
    ISBN:1424405017

    Sponsors

    • IIE: Institute of Industrial Engineers
    • ASA: American Statistical Association
    • IEICE ESS: Institute of Electronics, Information and Communication Engineers, Engineering Sciences Society
    • IEEE-CS\DATC: The IEEE Computer Society
    • SIGSIM: ACM Special Interest Group on Simulation and Modeling
    • NIST: National Institute of Standards and Technology
    • (SCS): The Society for Modeling and Simulation International
    • INFORMS-CS: Institute for Operations Research and the Management Sciences-College on Simulation

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    Winter Simulation Conference

    Publication History

    Published: 03 December 2006

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    WSC06
    Sponsor:
    • IIE
    • ASA
    • IEICE ESS
    • IEEE-CS\DATC
    • SIGSIM
    • NIST
    • (SCS)
    • INFORMS-CS
    WSC06: Winter Simulation Conference 2006
    December 3 - 6, 2006
    California, Monterey

    Acceptance Rates

    WSC '06 Paper Acceptance Rate 177 of 252 submissions, 70%;
    Overall Acceptance Rate 3,413 of 5,075 submissions, 67%

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    • (2020)A heijunka study for automotive assembly using discrete-event simulationProceedings of the Winter Simulation Conference10.5555/3466184.3466368(1641-1651)Online publication date: 14-Dec-2020

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